Educational guide
IDENTIFYING DATA 2024_25
Subject MANUFACTURING ENGINEERING OF AEROSPACE VEHICLES. Code 00713012
Study programme
0713 - MASTER UNIV. EN INGENIERIA AERONAUTICA
Descriptors Credit. Type Year Period
4.5 Compulsory First Second
Language
Castellano
Prerequisites
Department ING.MECANICA,INFORMAT.AEROESP.
Coordinador
GIGANTO FERNANDEZ , SARA
E-mail sgigf@unileon.es
smarp@unileon.es
Lecturers
MARTÍNEZ PELLITERO , SUSANA
GIGANTO FERNANDEZ , SARA
Web http://
General description
Tribunales de Revisión
Tribunal titular
Cargo Departamento Profesor
Presidente ING.MECANICA,INFORMAT.AEROESP. RODRIGUEZ MATEOS , PABLO
Secretario ING.MECANICA,INFORMAT.AEROESP. BARREIRO GARCIA , JOAQUIN
Vocal ING.MECANICA,INFORMAT.AEROESP. SANCHEZ GONZALEZ , LIDIA
Tribunal suplente
Cargo Departamento Profesor
Presidente TRABAJO SOCIAL DIEZ GONZALEZ , JAVIER
Secretario ING.MECANICA,INFORMAT.AEROESP. CASTEJON LIMAS , MANUEL
Vocal ING.MECANICA,INFORMAT.AEROESP. CUERVO FERNANDEZ , EVA MARIA

Competencies
Type A Code Competences Specific
  A13176
  A13178
  A13180
  A13225
  A13226
Type B Code Competences Transversal
  B3020
  B3048
  B3051
  B3052
Type C Code Competences Nuclear

Learning aims
Competences
Ability to work in a team solving problems, presenting ideas and conclusions in productive environments A13178
A13180
B3020
B3048
B3052
Knowledge of advanced manufacturing processes with different materials A13225
A13226
Ability to learn from one's own or team's mistakes A13176
B3051

Contents
Topic Sub-topic
Block I: ADVANCED SHEET METAL FORMING Topic 1: FLAT CUTTING PROCESSES
Introduction. Classification. Laser Cutting, Plasma Cutting, Oxyfuel, Waterjet Cutting.

Topic 2: SHEET METAL BENDING PROCESSES
Bending parameters. Sheet metal design for bending. Mathematical models. Defectology. Tools and tools.

Topic 3: STUFFING PROCESSES.
Introduction. Mathematical analysis of sausages. Sausage parameters. Defectology. Incremental Forming.

Topic 4: HYDROFORMING
Introduction. Types. Pros and cons.
Block II: PLASTIC INJECTION PROCESSES IN AIRCRAFT Topic 1: INTRODUCTION
Brief introduction to polymers. Properties. Introduction to processing technologies.

Topic 2: CLOSED MOLD POLYMER INJECTION TECHNOLOGIES
Introduction. Machines for injection molding. Injection mold design. Defects in injected parts.

Topic 3: SIMULATION AND COSTS
Computer simulation of mold filling. Cost criteria.
Block III: ADVANCED PROCESSES FOR THE FORMING OF POLYMER MATRIX COMPOSITE MATERIALS IN AIRCRAFT Topic 1: NEW MATERIALS
Fundamentals. Materials for dies. Materials for reinforcements.

Topic 2: OPEN MOLD PROCESSES
Classification. Pros and cons. Processes for thermoset dies. Processes for thermoplastic dies.

Topic 3: CLOSED MOLD PROCESSES
Classification. Pros and cons. Processes for thermoset dies. Processes for thermoplastic dies.
Block IV: BONDING AND SEALING PROCESSES IN AIRCRAFT Topic 1: MECHANICAL BONDING
Drilling. Riveting.

Topic 2: ADHESIVES
Introduction. Types of adhesives. Adhesives for aeronautical use. Aircraft applications.
Block V: COATINGS AND SURFACE TREATMENTS Topic 1: DEGRADATION OF STRUCTURAL MATERIALS AND PROTECTIVE COATINGS
Introduction. Ambient temperature corrosion in aeronautical applications. Current and alternative coatings.

Topic 2: SURFACE TREATMENTS
Mechanical surface treatments. Chemical treatments.
Block VI: TOPOLOGICAL DESIGN AND OPTIMIZATION IN THE AERONAUTICAL SECTOR Topic 1: TOPOLOGICAL OPTIMIZATION
Introduction. Advances in design. Computer-aided simulation.

Topic 2: ADDITIVE MANUFACTURING PROCESSES
Introduction. Classification. Current regulations. Certification.

Planning
Methodologies  ::  Tests
  Class hours Hours outside the classroom Total hours
Other methodologies 17 47 64
 
Tutorship of group 2 0 2
 
Lecture 24 20.5 44.5
 
Mixed tests 2 0 2
 
(*)The information in the planning table is for guidance only and does not take into account the heterogeneity of the students.

Methodologies
Methodologies   ::  
  Description
Other methodologies The teacher will propose activities during the semester, depending on the needs of debate on a particular topic, the development of exercises and problems, visits to companies in the sector, fieldwork on technology and/or practices with specific software.
Tutorship of group The teacher will propose tutorial sessions during the course to help the student in the development of the activities and work that are proposed, as well as to be able to resolve doubts related to the theoretical/practical aspects of the subject for the evaluations.
Lecture The teacher will use the "lectures" to convey to the students the fundamental concepts of the subject, clearly identifying the objectives of each block/topic, and specifying what the students are expected to know or be able to do as a result of the teaching-learning process.

Personalized attention
 
Lecture
Other methodologies
Description
In addition to the group tutorials that are proposed, the student can go to the teacher in individual tutorials that will be in the professor's office and on the days and times established at the beginning of the semester. Also, and outside these hours, the student can request an appointment via e-mail.

Assessment
  Description Qualification
Other methodologies In order to assess the practical knowledge acquired, different activities will be proposed during the course. 40%
Mixed tests For the assessment of the theoretical knowledge acquired, two exams will be held throughout the semester that will be face-to-face. 60%
 
Other comments and second call

In the second call, the same criteria will be followed as in the first call. Only mixed tests not passed during continuous assessment will be recovered.


Sources of information
Access to Recommended Bibliography in the Catalog ULE

Basic Mazumdar, Sanjay K., Composites manufacturing : materials, product, and process, CRP Press, 2002
Michael C.Y Niu, Composite Airframe Structures , Technical Book Company, 1992
Eann Patterson • David Backman • Gary Cloud, Composite Materials And Joining Technlogies for Composites, Springer,
Alan Baker, Composite Materials for Aircraft Structures, American Institute of Aeronautics and Astronautics, 2004
S.F. Krar, Exploring Advanced Manufacturing Technologies , Industrial Press, Inc, 2004
Hugh J.McQueen, Hot Deformation and Processing of Alumininum Alloys, CRP Press, 2011
F.C. Campbell, Manufacturing Technology for Aerospace Structural Materials, Elsevier Ltd.,
Varios Autores, Mill Handbook 17-3F Polymer Matrix Composites, US Departamento of Defense,

Complementary


Recommendations