Educational guide | ||||||||||||||||||||||||||||||||||||||||
IDENTIFYING DATA | 2024_25 | |||||||||||||||||||||||||||||||||||||||
Subject | MANUFACTURING ENGINEERING OF PROPULSION SYSTEMS. | Code | 00713016 | |||||||||||||||||||||||||||||||||||||
Study programme |
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Descriptors | Credit. | Type | Year | Period | ||||||||||||||||||||||||||||||||||||
4.5 | Compulsory | Second | First |
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Language |
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Prerequisites | ||||||||||||||||||||||||||||||||||||||||
Department | ING.MECANICA,INFORMAT.AEROESP. |
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Coordinador |
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prodrg@unileon.es jbarg@unileon.es |
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Lecturers |
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Web | http:// | |||||||||||||||||||||||||||||||||||||||
General description | ||||||||||||||||||||||||||||||||||||||||
Tribunales de Revisión |
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Competencies |
Type A | Code | Competences Specific |
A13185 | ||
Type B | Code | Competences Transversal |
B3042 | ||
B3044 | ||
B3048 | ||
B3051 | ||
B3052 | ||
Type C | Code | Competences Nuclear |
C1 | ||
C3 | ||
C4 |
Learning aims |
Competences | |||
A13185 |
B3042 B3044 B3048 B3051 B3052 |
C1 C3 C4 |
Contents |
Topic | Sub-topic |
I. Advanced processes applied to metal matrix and ceramic matrix composite materials. | 1. Introduction to MMC manufacturing technology 2. Solid Phase MMC Manufacturing Technology. 3. Secondary Processes in MMC Manufacturing. 4. Liquid Phase MMC Manufacturing Technology. 5. Welding Technology of CMMs. 6. Introduction to CMCs manufacturing technology 7. Conventional CMCs manufacturing technologies 8. Advanced CMCs manufacturing technologies: infiltration techniques, dimox, reaction bonding, Sol-gel, deposition techniques - CVI. 9. C-CCs manufacturing technologies: introduction, technologies, solid state infiltration, vapor phase infiltration, densification. 10. Manufacturing technologies for IMCs: introduction, technologies, suspension infiltration, powder film, F-F-F diffusion welding, coated fiber. 11. Manufacturing technologies for special composites and nanocomposites: introduction, general aspects, nanotubes, nanoclays, nanofibers, techniques and technologies, chemical dispersion, mechanical dispersion, functionalization. |
II. Heat resistant alloys and their manufacturing processes. | 1. Introduction to superalloys: heat resistant alloys, crystallographic structures, alloys, metallurgy, hardening processes. 2. Superalloys based on Fe, Ni and Co: heat resistant alloys based on Fe, heat resistant alloys based on Ni, heat resistant alloys based on Co. 3. Manufacturing technologies by casting of aeronautical alloys: primary processing, casting, metal pressure injection, powder metallurgy, unidirectional solidification. 4. Manufacturing technologies by machining: turning, milling, drilling and grinding of aeronautical alloys. 5. Manufacturing technologies by joining of aeronautical alloys: joining technologies, arc welding of superalloys, diffusion in superalloys, TLP joining in superalloys, mechanical joining in superalloys. |
III. Heat treatments, surface treatments and coatings for components of a propulsion system | 1. Heat treatments: heat treatments for solid solution hardened and precipitation hardened aircraft alloys. Heat treatments on superalloys for casting. 2. Introduction to surface operations on aeronautical alloys: surface operations, surface treatments, surface cleaning, diffusion, ion implantation. 3. Surface coatings by plating: introduction, plating and related processes, electroplating, electroforming, electroforming, non-electrical plating, hot dip plating. 4. Surface conversion coatings: chemical conversion coatings, anodizing. 5. Physical vapor deposition coatings: vacuum evaporation, particle bombardment, ion plating. 6. Coatings by chemical vapor deposition: organic coatings, application methods, spray coating. 7. Ceramic coatings: thermal and mechanical coating, thermal coating processes, mechanical plating. 8. Thermal barriers and their processing: introduction, coatings, aluminum coatings, MCrAlY coatings, thermal barrier degradation, processing technologies (plasma spray, electron beam physical vapor deposition, future challenges. |
IV. Inspection and verification techniques of structural elements and propulsion systems. | 1.Ultrasonic based inspection techniques. 2. Thermographic inspection techniques. 3. Radiographic inspection techniques. 4. Evaluation techniques for surface integrity analysis. 5. Optical measurement techniques: laser scanner, structured light, photogrammetry, tomography, coordinate measurement with CMM and ARM. |
Planning |
Methodologies :: Tests | |||||||||
Class hours | Hours outside the classroom | Total hours | |||||||
Tutorship of group | 2 | 0 | 2 | ||||||
Other methodologies | 5 | 5 | 10 | ||||||
Assignments | 12 | 18 | 30 | ||||||
Lecture | 24 | 26 | 50 | ||||||
Mixed tests | 2 | 18.5 | 20.5 | ||||||
(*)The information in the planning table is for guidance only and does not take into account the heterogeneity of the students. |
Methodologies |
Description | |
Tutorship of group | The professor will propose some tutoring sessions during the course to help the student in the development of the activities and works that are being proposed, as well as to solve doubts related to the theoretical/practical aspects of the subject in view of the evaluations. |
Other methodologies | The professor will propose activities during the semester, depending on the needs of discussion of a particular topic, development of exercises and problems, as well as visits to companies in the sector, which will be specified when the course begins. |
Assignments | The professor will propose the realization of a work on a specific topic of the subject. |
Lecture | The teacher will use the "master classes" to transmit to the students the fundamental concepts of the subject, clearly identifying the objectives of each block/topic, and specifying what the students are expected to know or be able to do as a result of the teaching-learning process. |
Personalized attention |
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Assessment |
Description | Qualification | ||
Other methodologies | Different activities will be proposed during the course related to the study of an article, delivery of reports, resolution of practical problems, seminars,... | 20% | |
Assignments | The student will have to carry out an assignment on a specific topic of the course. | 20% | |
Mixed tests | For the evaluation of the theoretical knowledge acquired, two exams will be carried out during the semester, which will be face-to-face. | 60% | |
Other comments and second call | |||
The student has to recover the developmental and mixed tests not passed in the first call. The same classification criteria established in the first call will be maintained. |
Sources of information |
Access to Recommended Bibliography in the Catalog ULE |
Basic |
, , , , METALLIC MATERIALS AND ELEMENTS FOR AEROSPACE VEHICLE STRUCTURES, Mill Handbook 5J, US Departamento of Defense F.C. Campbell, Manufacturing Technology for Aerospace Structural Materials, Elsevier, 2006 Nikhilesh Chawla; Krishan K. Chawla, Metal Matrix Composites, Springer, Karl U. Kainer, Metal Matrix Composites. Custom-made Materials for Automotive and Aerospace Engineering, WILEY-VCH Verlag GmbH & Co , 2006 K. G. Swift; J. D. Booker, Process Selection From design to manufacture, ButterworthHeinemann, Elsevier, Jacob Kleiman; Masahito Tagawa; Yugo Kimoto, Protection of Materials and Structures From the Space Environment, Springer, |
Complementary | |
Recommendations |